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Clutch Slave Hose Removal

JJBravo

By JJBravo
in 996 TT, 996 TT S, 996 GT2

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JJBravo Member

JJBravo

Posted
Posted

Changing over to the EVOMS accumulator delete, and I need to change the clutch slave hose. It disconnects here...

ClutchSlaveHose.jpg

Does it just pull out? By the looks of the replacement, you just give it a tug. Correct?

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RFM Member

RFM

Posted
  • Moderators
Posted

No, you need to run the connector open with two open key's.

JJBravo Member

JJBravo

Posted
  • Author
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Unlike fuel, oil return, and a/c connections, there is no spot whatsoever for tool or key insertions in this fitting.

Where do you install a separation tool?

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RFM Member

RFM

Posted
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Posted

Porsche use a special tool to work on it, do you need the connector to reuse?

JJBravo Member

JJBravo

Posted
  • Author
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Porsche use a special tool to work on it, do you need the connector to reuse?

Yes. The new hydro fllex hose is longer. I'd like to see the special tool or procedure as it is a barb/circlip attachement and the fit is very tight, so I can't see any type of shim separation device installed. What I think the special tool is a wedge separator and you replace the internal circlip?

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RFM Member

RFM

Posted
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The problem is the very fragile plastic, inside kind of clip, which is not available separately. It's not a difficult job but you have to see it done, or pics could help you out, explanation via internet without examples is difficult, sorry for that.

Airco connectors are the same, perhaps Loren can help you out with some pics or exploded views.

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RFM Member

RFM

Posted
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Posted

Sorry, i meant the servo pump instead of airco.

JJBravo Member

JJBravo

Posted
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Sorry, i meant the servo pump instead of airco.

Actually for the clutch slave, it is a steel circlip that holds the brass male barb with a concave groove. The servo has a convex bulge and the plastic release collars for the return lines.

The slave hose is different for sure, and it looks like you just pull it hard apart and replace the circlip if needed. Just don't want to go medieval on it until I know the facts for sure.

JJBravo Member

JJBravo

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I took these from the workshop manual:

Thanks much but we're missing something.... step 8 is talking about the accumulator and using the strap wrench on that. What does #9 and 10 say?

Thanks again.

-jb

jpflip Member

jpflip

Posted
Posted
new hose....

clutchhose.jpg

Loren... is it just a pull to overcome the circlip?

Can't believe I'm the first...

Sorry but I never saw anything like this fitting when I replaced the slave..

jpflip Member

jpflip

Posted
Posted (edited)
Changing over to the EVOMS accumulator delete, and I need to change the clutch slave hose. It disconnects here...

ClutchSlaveHose.jpg

Does it just pull out? By the looks of the replacement, you just give it a tug. Correct?

And this fitting it exactly were you disconnect the hose that goes to the slave and you have to used two open end wrench 15 mm.

Edited by jpflip
jpflip Member

jpflip

Posted
Posted

I am trying to understand where this hose goes to. One end seems to be good for the fitting onto the green line but the other end ??? It doesn't fit into the new unit that replaced the slave ?

post-29683-1231289447_thumb.png

jpflip Member

jpflip

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Posted

Looking at the picture of the new unit...Looks like a theaded portion is going into the assy....post-29683-1231289848.png

jpflip Member

jpflip

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Posted (edited)

There has to be a way to disconnect the fitting from the hose (stupid to say from me). Circlip of some kind because the base of the new fitting looks exactly like the base of the old one. Keeps us inform of your findings. That is not something we have to dismantle when we replaced the slave....

post-29683-1231290828_thumb.pngpost-29683-1231291433_thumb.pngpost-4-1109905607_thumb.jpg

post-29683-1231291552_thumb.png

Edited by jpflip
JJBravo Member

JJBravo

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I don't understand... You don't have the hose already out of the car on your workbench?

No, waiting for a replacement fitting for my Motive Bleeder before I shred it. Just doing my homework...

Car is just on my lift waiting....

winter08.jpg

jpflip Member

jpflip

Posted
Posted

Wow !!!! A lot of toys ! Beautiful garage and a lift !!!!! You are full equipt.... We got a snow storm this morning in Montreal. Forecast, over 10 inches of snow. I realized you got chain on your tractor. Are you under the same storm?

JJBravo Member

JJBravo

Posted
  • Author
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Wow !!!! A lot of toys ! Beautiful garage and a lift !!!!! You are full equipt.... We got a snow storm this morning in Montreal. Forecast, over 10 inches of snow. I realized you got chain on your tractor. Are you under the same storm?

We ended up with an inch of ice. Still have power and now just above freezing so I just scraped it off an I caught it before it gets cold later....

snowdog.jpg

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