I suspect you're generally correct, and like everyone else I would prefer 100% filtration, hence the LN adapter and spin on filter. However I don't know for sure when the factory filter bypass valve is in operation. If you have Porsche specs that detail what pressure differential across the filter media (the only pressure this valve references) causes the bypass valve to open I would love to know. I think a typical number in the industry is around 10-12 psi. Then we need to instrument both the high and low pressure side of the oil filter media to find out under what operating conditions this pressure differential really exists to open the bypass valve.
Nice one! What filter is that and what total system pressure caused that level of damage to the casing? Does that filter have the bypass valve built into it or is it in the block of the car engine like many cars?
Second, the filter casing sees the maximum total pressure in the system whereas if the filter bypass valve is sized adequately it can keep the pressure differential across the element low enough to prevent damage to it (once again that's pretty much its job). This is why you can split a filter canister open or blow out its seals and the element may still look OK. The critical difference between the above and our situation is the Napa Gold 1042 has no internal bypass valve, and our engine block does not have it either (because its built into the bottom of the factory reuasble plastic filter housing) so by using the spin on adapter you have changed the base system. So I believe its possible in this condition to produce enough oil flow (presumably at cold oil temps) to create a pressure differential across the filter to hurt it all while the total system pressure remains low enough that the outer casing does not deform or fail. I don't have the data to prove it explicity, but I believe its easily plausible.
True, however I bet all the applications that call for this filter from the book have a filter bypass valve built into the engine block. I can't imagine any filter media designed to withstand a pressure differential across it equal to the total system pressure.
I also experienced slightly higher oil pressure at warm idle with the stock oil filter. This of course is not a real surprise if the Napa 1042 is more restrictive...it will be at all conditions to varying degrees. And it was with the exact same oil since I kept the oil and only changed the filter. I also have Durametric so I know the oil temps were also equal when I referenced the pressure, which is critical for an accurate comparison.
To be clear I am not advocating running the thinnest oil you can stand and still sleep at night, you can take that too far and do some real damage. From my experience the thicker HOT weight was the wrong direction, ie 0W-40 or 5W-40 was better than 5W-50. Agreed a lower HTHS is not preferable on one hand, but it does support a slightly lower viscosity was still directionally correct to stop the noise, and if you're one of the unfortunate few with this affliction, that aweful noise does not seem so preferable either! :cursing: I am certainly not here to sell Castrol or a particular oil weight, just report what worked for me and what data and experience I have to support it...if one finds something that works better for them, use it!
Agreed the lifters are a dead end design, but they still require a non-zero flow rate to operate properly. They all experience some small amount of leak down in operation and when sitting with the engine off. The switchable lifters on the intake side even more so because the lock pin is dependent on oil to actuate.
This is not true and a common misconception about multi weight oils. In the case of a 5W-40, the oil behaves like the viscosity a SAE 5 weight oil would at the cold test temperature, but at the hot test temperature it behaves like the viscosity of a SAE 40 weight oil. This does not mean the actual viscosity when cold is thinner than when hot. If this were true you would see your idle oil pressure rise as the engine warms.
When the oil is cold you need a lightweight oil so it remains thin enough to flow adequately, but if you were to use that same oil when it gets really hot it would become "thinner than water." But of course if you have a 40 weight oil to solve the hot running condition its so thick when cold it just won't flow adequately. (This was the case way back in the day and you might have had to change your oil on a seasonal basis to compensate.) Multi weight oils transition their behavior from that of a thinner (ie SAE 5) oil to a thicker (ie SAE 40) oil as they warm BUT their actual viscosity trends thinner and thinner with increasing temperature.
Let's try and take this in order: The bypass valve is not rated to my knowledge. What I am sure of is that they fail over time, either opening sooner than they should or sticking completely open, either of which results in unfiltered oil getting into all parts of the engine, including the dead end lifters.
The ballooned filter is a similar NAPA Gold unit that was on an LS engine in a Corvette. The final pressure was unknown as it destroyed the pressure gauge as well as the filter and several other seals in the engine. But interestingly, the filter's internals were fine, just the shell was ballooned. As to your question about bypass mounted elsewhere, total non bypass engines are fairly common these days in several domestic and most Asian vehicles. With modern synthetics, the severe high cold oil pressures are pretty much a thing of the past, and the OEM's are quick to remove anything the engine does not need in order to save money, even a fifty cent plastic bypass valve.
Lighter weight oils: Better cold flowing oils are able to get into the fouled lifters more easily than heavy weigh oils, giving the impression that thin oils are the answer to lifter noise. Problem is that the lighter oils do not pack the HTHS protection of the heavier oils, which puts other component's at risk. There is not such thing as a free lunch when it comes to oils, everything is a compromise.
When I refer to cold start viscosity, I am thinking of the Kinematic standard in wide use, which is a measure of the fluids resistance to flow, as opposed to dynamic viscosity which is the fluid's resistance to a torque force exerted upon it. As most motor oils viscosities are measure using the capillary tube viscometer, they are kinematic in nature. This procedure is described in ASTM D445 and ISO 3104. So when I refer to "thin", I am thinking of its kinematic, or flow characteristics.