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jdb997
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Not sure if this helps you or not, I've never used the outdoor cover, but I've used my indoor cover many-many times. I always start in the middle, and hook in the mirrors FIRST, then drape over the front/back and then finish draping over the front/back. So, mirrors first, not last. This may have been your kryptonite. White987S, I started with the mirrors. Obviously got the first mirror on, but couldn't get the cover over the second mirror. The material doesn't stretch much if at all. My understanding is that the indoor cover will stretch.
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I just got an outdoor cover (997-044-000-03) for my 2007 997.1 2S. It is so tight that I can't get it over the mirrors, and I thought I was going to rip it, and I stopped trying that. Figuring forget about trying to fit it over the mirrors, I would put it on and zip it up. Nope, I ripped the seam out trying to zip the cover on!! Not good. Called the dealership where I bought it and told them that they need to show me how to put it on - and order a new.